Safety risks are rising. Here's why AI adoption alone isn't enough.

On a recent episode of EHS on Tap, Benchmark Gensuite CEO R. Mukund unpacked new benchmarking data showing workplace injury frequency has jumped from 18% to 45% year-over-year — even as generative AI use among EHS professionals has become nearly universal. The disconnect isn’t a failure of AI. It’s a sign that adoption is landing in the wrong layer of the job.

published

March 17, 2026

Originally covered by

TOPIC

· Podcast interview

  • R. Mukund, Founder & CEO, Benchmark Gensuite
    Founder & Chief Executive Officer

As covered in

EHS Leaders

━ Overview

On a recent episode of EHS on Tap, host Jay Kumar sat down with R. Mukund, Founder & CEO of Benchmark Gensuite, to unpack the findings of Benchmark’s second annual EHS Benchmarking Report. The conversation moves past the headline number — 92% of EHS professionals now use generative AI — to the harder question underneath it: why injury frequency is still climbing even as that adoption curve flattens out at nearly universal.

This page expands on that conversation: what the underlying data shows about where AI adoption is actually landing inside EHS teams, why personal familiarity with the technology hasn’t yet translated into safer operations, and what it will take to close that gap.

━ Benchmark Gensuite Perspective

The AI adoption gap isn't about willingness — it's about where the technology is deployed

Two numbers from Benchmark Gensuite’s 2026 EHS Benchmarking Report should be read side by side. Generative AI use among EHS professionals has reached 92%, up sharply from the year before and now essentially universal. In the same survey, 45% of respondents reported an increase in workplace injury frequency over the prior 12 months, up from just 18% a year earlier, and 39% reported an increase in injury severity, up from 13%. AI adoption went up. So did the injury numbers. That’s the finding worth sitting with, because it isn’t the contradiction it first appears to be.

Almost all of that 92% adoption figure is concentrated in one layer of the job: drafting incident reports, summarizing safety data, writing procedures, cleaning up records. These are genuinely useful applications, and the time savings are real. But they are administrative tasks that happen after a decision has already been made, or in support of documenting one. None of them touch the moment where a risk is actually identified, assessed, or acted on before it becomes an incident.

That’s the layer where adoption is still early, and for good reason. Building AI into the actual business process, permit reviews, chemical approvals, hazard triage, is a different kind of undertaking than using it to help draft a document. It means trusting the technology with judgment calls that carry compliance and safety consequences if they go wrong, which is exactly why EHS leaders are moving more deliberately here than they did with personal, everyday use.

“Adoption is increasing on a personal level among EHS professionals — they’re seeing the value. What they’re now challenged by is figuring out how to implement it in the business process in an intelligent, value-added way that doesn’t increase risk.”

— R. Mukund, Founder & CEO, Benchmark Gensuite

What closes the gap isn’t more personal AI use — that curve is already close to flat. It’s AI that operates inside the workflow where the risk decision itself happens: analyzing incident text and photo data at volume to surface which hazards are clustering in which locations before they repeat, or working through a permit’s requirements the moment it lands rather than weeks later when someone finally has time. That’s a materially different kind of deployment than a drafting assistant, and it’s the one most organizations haven’t gotten to yet.

For EHS teams, the practical takeaway is to stop treating “AI adoption” as a single number. The 92% figure describes something that’s already largely solved. The real work, and the real opportunity to affect injury trends, sits in the much smaller percentage of organizations that have gotten AI embedded into the workflows where a risk decision actually gets made.

━ Platform context

Where Genny AI already closes part of this gap

Benchmark Gensuite delivered generative AI to its full user base in May 2025, ahead of most of the industry, which is part of why personal adoption inside its subscriber base tracks closely with the broader survey findings. But the platform’s more relevant work sits one layer deeper. Genny AI’s PSI Risk Advisor is built specifically to sift through large volumes of incident text and photo data to surface which significant risks and critical hazards are ticking up, and where, so that EHS teams aren’t relying on someone noticing a pattern manually across dozens of sites with very different risk profiles.

That same operational-layer approach extends to Genny AI’s Program Expert Agents. The Permit AI Agent walks a team through a compliance permit the moment it arrives, deconstructing requirements and building a compliance calendar, so a junior team member can get started immediately with an experienced reviewer validating rather than starting from a blank page. The Chemical Management AI Agent applies the same model to chemical approvals. In both cases, the goal isn’t to remove human review, it’s to move AI further upstream, into the workflow itself, rather than leaving it confined to drafting and summarization after the fact.

Benchmark Gensuite is also working with technology partners across computer vision and wearables so that these operational AI capabilities feed a single, unified data source, rather than creating the kind of disconnected data islands that make predictive insight harder to act on.

━ Key themes

Three things to understand about the AI adoption gap in EHS

  1. 1
    The gap is between personal use and workflow integration — not between interest and disinterest
    Nearly every EHS professional already uses generative AI personally. The reported organizational lag isn't reluctance, it's the more demanding work of building AI into the processes where a mistake carries compliance or safety consequences, which understandably takes longer to get right.
  2. 2
    Rising injury frequency tracks workforce turnover and operational strain more than it tracks weaker safety practice
    The report ties the increase to rising production demand alongside workforce churn: experienced, long-tenured staff leaving and being replaced by less experienced workers, which increases job variability and unpredictability at exactly the sites managing the most risk.
  3. 3
    Under-reporting is worsening because workforces are more distributed, not because oversight has gotten worse
    The share of professionals concerned that incidents and near misses are going unreported climbed to 90% from 79% a year earlier. That's driven substantially by distributed, home-base-to-site work patterns that make near-miss visibility harder to maintain, not by a decline in reporting discipline.

━ What this means for EHS leaders

Operational implications

  • Senior EHS leaders evaluating AI investment should treat administrative AI use and workflow-embedded AI as two separate maturity curves, not one. The first is already close to saturated across the industry; the second is where nearly all of the remaining opportunity, and risk-reduction potential, actually sits.
  • Multi-site and distributed operations teams should expect near-miss and hazard reporting gaps to widen as more work happens away from a central home base. That calls for systems that actively surface hazard data from the field, not just repeated encouragement to report more consistently.
  • Compliance and permit teams can use agentic tools already available today to compress first-pass document review and compliance-calendar building from hours to minutes, freeing experienced staff to focus on validation and judgment rather than manual extraction.
  • EHS teams absorbing sustainability, governance, and total worker health responsibilities should plan for that scope expansion to continue rather than treating it as a temporary spike. The report shows all three areas moving in the same direction at once.

━ Next steps

What organizations should do now

The next 12 months of AI adoption in EHS should be treated as a workflow design project, not a continuation of the personal-productivity phase that’s already largely played out. Closing the gap between AI use and AI impact means being deliberate about where the technology sits relative to an actual risk decision, not simply how many people in the organization have tried it.

Start by mapping where AI already lives informally in your organization, mostly drafting and summarization, against where the highest-consequence risk decisions actually get made, permit reviews, chemical approvals, incident triage. Prioritize closing that specific gap before expanding AI use elsewhere. At the same time, work toward a unified data strategy across incident reports, wearables, and computer vision inputs, so that predictive insight isn’t undermined by disconnected data sitting in separate systems.

If you’re a current Benchmark Gensuite subscriber, the Program Expert Agents built for this exact gap, on permits and chemical management, are already available in your platform. If you’re evaluating EHS technology, this data is a useful benchmark for your own organization: if your AI use is still concentrated in drafting and summarization, you’re in the same position as most of the industry, and the opportunity to move ahead of it is open.

━ Featured executive

Founder & Chief Executive Officer - Benchmark Gensuite

R. Mukund is Founder and CEO of Benchmark Gensuite — a role he has held since 2010. Over a career spanning more than 30 years, he has held progressive roles as a technical professional, team leader, Six Sigma Master Black Belt, and executive program manager across research and technology, consulting, corporate diversified, and cloud-based tech-enabled services organizations.

The Benchmark Gensuite platform was built under Mukund's leadership from inception. Today it supports 480+ companies globally as subscribers of its cloud-based, best-practices-driven Environmental, Health, and Safety digital business transformation software — spanning risk and compliance, sustainability and disclosure reporting, frontline operations, quality, and product stewardship. The platform serves over 8 million workers across 30+ industry sectors and 150+ countries, supported by a global team across 10 offices, and headquartered in Mason, OH.

Mukund holds an M.S. in Chemistry from the Indian Institute of Technology in Kanpur, and an M.S. and Ph.D. in Environmental Sciences & Engineering from the University of Illinois at Urbana-Champaign. He serves on the advisory board of the Indian American Chamber of Commerce of Greater Cincinnati and Northern Kentucky, and on the board of RxPredict Inc., a health and wellness startup.

Originally covered in

EHS Leaders

March 17, 2026

2026 EHS Benchmarking Report

Download the full findings behind this episode: The EHS Pressure Point, Benchmark Gensuite's second annual EHS Benchmarking Report.

Frequently Asked Questions

What EHS leaders are asking

Why are workplace injury rates increasing in 2026 despite rising AI adoption?

Benchmark Gensuite’s 2026 EHS Benchmarking Report found that 45% of EHS leaders reported increased injury frequency, up from 18% the prior year, even though 92% of EHS professionals now use generative AI. The two trends aren’t contradictory: most current AI use is concentrated in administrative tasks like drafting and summarization, not in the operational workflows where risk decisions actually get made. Rising injury frequency tracks more closely with operational strain, workforce turnover, and a less experienced workforce than with AI adoption levels.
Personal AI adoption among EHS professionals is nearly universal, with 92% reporting generative AI use in day-to-day work. Organizational, workflow-level adoption lags well behind, because integrating AI into business processes that manage risk requires more caution than integrating it into personal productivity tasks. Closing that gap means embedding AI directly into workflows like permit review, chemical management, and incident risk analysis, not just document drafting.
90% of EHS professionals now report concern that incidents, hazards, or near misses are going unreported, up from 79% the previous year. A significant driver is workforce distribution: as more work happens away from a central home base, near-miss and hazard data becomes harder to capture consistently, even as awareness of the underreporting problem itself has grown.
Benchmark Gensuite’s 2026 EHS Benchmarking Report found total worker health rising as a strategic priority among EHS respondents, extending the function beyond traditional safety oversight into mental health and physical wellbeing. This shift is being accelerated by generational workforce change, as younger workers bring broader expectations of what a healthy workplace should address.
As sustainability reporting has become more operationally focused, on measurable air, water, waste, and emissions parameters, EHS teams are increasingly the function best positioned to own or contribute to that data. Workforce safety metrics are also typically folded into broader sustainability disclosures, pulling EHS leadership further into governance and reporting work beyond their traditional safety mandate.

The report’s roughly 220 respondents, more than half at director level, pointed to workforce churn and generational turnover as contributing factors behind rising injury frequency and severity. As more experienced, long-tenured workers leave and are replaced by less experienced staff, jobs become more variable and less predictable, a combination the report ties directly to the increase in reported injuries.

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